Yaosheng Industry officially launched its self-developed aluminum quantitative furnace

Yao Sheng Industrial independent research and development of aluminum alloy quantitative furnace

It is understood that the working principle of Yao Sheng aluminum alloy quantitative furnace is: liquid aluminum is added to the closed furnace body through the feeding funnel below the surface layer of liquid aluminum. With the help of pressure, the liquid aluminum rises into the riser tube and then flows from the quantitative furnace to the filling chamber of the die casting machine through the liquid metal chute. After the liquid is discharged, the liquid aluminum immediately returns to the quantifiable position. In this case, with the help of the feeding position monitoring system, the liquid aluminum always stays below the outlet point of the quantitative tube. Therefore, extremely short quantitative time is possible. So reciprocating with the die casting machine to complete the production of each mold.

According to the introduction, the operator can monitor the remaining amount of liquid aluminum in the furnace and liquid aluminum position (liquid level) in real time through the material level indicator light and monitoring device of Yaosheng quantitative furnace. At the same time, it can also determine the amount of liquid metal in the furnace through quantitative pressure. Through the different size of the quantitative tube, it is equipped with different diameter of the quantitative tube injector, can make the quantitative more or less in one second to adjust. Use nozzles with diameters from 12 to 40 mm. It can ration 0.2 to 4 kilograms per second. Regardless of the weight of the ration, in most cases the ration time is between 2.5 and 5 seconds.

Yao Sheng industry's new aluminum alloy quantitative furnace has many advantages. Since the material is always under the surface layer of liquid aluminum, the generation of oxide is avoided. A quantitative tube is obtained from the bottom of the furnace, free of oxides and other impurities. Thus, constant temperature, pure, new metal liquid is always injected into the mold. There is almost no temperature loss.

The temperature of the liquid metal is measured directly at the discharge point. This ensures that the casting temperature is consistent with the measured temperature. Because of the integrated structure design of the aluminum alloy quantitative furnace, there is almost no temperature difference between the molten pool and the furnace. The temperature deviation in the molten pool is within ± 2°C and the heating element makes extremely low energy consumption possible. The energy consumption of the quantitative furnace is only 30% of that of the non-closed system. The heating element can be precisely adjusted.

It is worth mentioning that the specially designed feeding funnel of Yao Sheng aluminum alloy quantitative furnace makes it possible to feed and ration simultaneously. During feeding, the die casting machine does not need to stop, so that there is no temperature change in the mold, thus reducing defective complex castings and improving the overall production efficiency of the die casting workshop.

In addition, Yaosheng aluminum quantitative furnace can be lifted and lowered with its scissor lifting base. It is easy to clean with the cleaning door of the furnace, and can empty the remaining metal liquid in the furnace. The pouring height of the quantitative furnace can be adjusted so that it can adapt to the die casting machine.

It is understood that Yaosheng Industry has successfully developed a number of aluminum alloy quantitative furnace products suitable for 630T - 4000T die casting machine.