High efficiency and low consumption central furnace waste heat recovery and utilization technology

2020-10-28

Yao sheng industrial

At present, the core problem that needs to be improved in the use of the central melting furnace (hereinafter referred to as the "central melting furnace") is the problem of high energy consumption. With the rapid development of China's manufacturing industry, the demand for aluminum alloy materials and castings is constantly expanding, so the enterprises producing aluminum alloy castings focus on expanding production capacity, reducing labor costs, improving production efficiency and other issues, but ignore energy conservation, emission reduction, consumption reduction and other issues. However, reducing the energy consumption of the central furnace can not only save energy and environmental protection, but also reduce the production cost.


Dongguan Yaosheng Industrial Furnace Co., LTD. (hereinafter referred to as "Yaosheng Industrial") is a well-known industrial furnace manufacturer in the industry. Inheriting 40 years of Taiwan Yaosheng research and development design and manufacturing technology, to provide high performance, high quality melting and insulation furnace equipment and integrated solutions for the non-ferrous casting and die casting industry. In particular, yaosheng Industries is an industry leader in waste heat recovery and energy saving, with advanced design and manufacturing technologies and rich application experience.


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Yao Sheng Industrial aluminum alloy central melting furnace


Comparable to international brands center furnace

Mr. Deng Enqi, manager of Marketing Department of Yao Sheng Industry, said, "We have a variety of furnace products, complete product line, including central furnace, machine side (melting, insulation) furnace, transfer package, soup line, etc. Central furnace is our flagship product and core business, we have mastered the domestic leading technology in this area, especially in quality and energy saving aspects of international famous brands, have a high market share in the domestic market, by many leading aluminum casting production enterprises to choose.


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Yew Shing central smelting system


According to the introduction, Yaosheng central furnace adopts tower structure preheating materials, continuous melting, automatic feeding, automatic water, air preheating, with low energy consumption, strong melting capacity, melting speed, high degree of automation, safety and reliability and other advantages. It adopts the split proportional regulation burner, so that the temperature in the furnace is kept within the set temperature range, effectively control the formation of oxide in the furnace, and further reduce the oxidation and burning loss.


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Yew Shing Central Furnace


Waste heat recovery accumulator power consumption of molten aluminum less than 60 square meters

For a long time, industrial furnace manufacturers have been striving to reduce energy consumption and improve thermal efficiency in furnace equipment design. Currently, the natural gas required to melt a ton of aluminum in the central furnace is 65-75 cubic meters (hereinafter referred to as "square"). Because the technical means are so mature, it is difficult to innovate the equipment itself, so there is great scope for energy saving. In spite of this, Yaosheng industrial technical engineers have found a new way to reduce energy consumption in terms of waste heat recovery and reuse, because after the central furnace burns, the smoke exhaust temperature is as high as 450-650℃, generating a large amount of heat waste.




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Waste heat recovery regenerator


In 2015, In cooperation with Shanghai Jiao Tong University and Nanjing University of Technology, Yaosheng Industry developed a waste heat recovery heat accumulator for aluminum alloy central furnace, which can save energy up to 20%-40%, greatly reducing the production cost of the enterprise and improving economic benefits.



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Equipped with waste heat recovery in the middle of the regenerator furnace applied in customer factory

, "said Mr Deng Enqi heat is used in the molten aluminum through gas combustion heat release, the combustion air used in the combustion process basic are in air at room temperature. Its principle is out of the room temperature air combustion fan drum does not directly into the burner, the first turn on the gas drum into the waste heat recovery of regenerative heat exchanger, the heat storage high temperature gas again into the burner, and the gas fully burning, reach the set temperature in the furnace, the burner to stop, but the burner is not the normal temperature of air inside the drum charging but high temperature air, air to achieve the goal of energy saving."


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Customer factory application cases



contact


Dongguan Yaosheng Industrial Furnace Co. LTD


Contact: Mr. Dunnch


Company Telephone: 0769-81159555


Mobile phone number: (0) 13609668362


E-mail: dengeq_yeasun@163.com


Company address: Dongguan City dalingshan Town Horseshoe Longsheng high-tech Industrial Park



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